Pipeline detectors
Installeres mellem fylderen og clipsmaskinen eller direkte efter fylderen. Detektoren inspicerer produktet før pakning, og en automatisk ventil eller et stempel afviser den kontaminerede del uden at stoppe produktionslinjen.
1,5" til 10"0,5 mm basis følsomhedIP68 / IP69
Basic sensitivity figures apply under reference conditions. Salted emulsion and larger pipe diameters both reduce what is achievable — which is why we confirm on the actual product before quoting a critical limit.
1.5" to 10" pipeline systems
Standard rørstørrelser er vist nedenfor. Større og specialtilpassede diametre kan fremstilles efter applikationen og den ønskede tilslutningsstandard.
| Size | Search aperture | Pipe diameter | Typical application |
|---|---|---|---|
| 2" | Ø95 mm | 51 mm | Fine emulsion, pâté, small-calibre sausage, dairy |
| 2.5" | Ø95 mm | 62 mm | Fine emulsion, small-calibre sausage |
| 3" | Ø120 mm | 76 mm | General sausage production, minced meat, sauces |
| 4" | Ø140 mm | 100 mm | Coarse product, higher throughput |
| 5" – 10" | Built to order. Tell us the pipe dimension and coupling standard. | ||
Konfigureret til din applikation. Den endelige løsning tilpasses produktet, flowet, rørdimensionerne og den ønskede tilslutningsstandard. Standardstørrelser dækker de fleste applikationer, men specialdimensioner kan fremstilles efter behov.
Mellem fylder og clipsmaskine, eller direkte efter fylderen
En typisk opstilling kombinerer pipeline-detektoren med en vakuumfylder og et automatisk afvisersystem. Detektoren kan integreres med de fleste pølsefyldere, herunder Handtmann, Vemag, Rex og Risco, og leveres med den tilslutningsstandard, der allerede anvendes på linjen. Metaldetektionssignalet kan sendes direkte til fylderen, så fyldeprocessen og afvisningssekvensen forbliver automatisk synkroniseret.
Stellet kan justeres i både højde og vinkel, hvilket gør tilpasning til linjen hurtig og enkel. Der fås også en mobil version på hjul til applikationer, hvor enheden skal flyttes i forbindelse med rengøring eller produktskift. Selvovervågning, datalogning og integrerede relæer er standard, med dataadgang via USB eller Ethernet samt digitale indgange til programskift fra produktionslinjen.
- Reject collection bucket — diverted product lands in a dedicated container instead of on the floor, and it can be locked where the detector is a CCP
- Stainless steel piston for dense product, or a Teflon piston and product tube for temperatures above 100 °C
- Test port in the product flow, so test pieces go into the stream itself rather than being held against the outside of the pipe
Built for demanding washdown environments
Pipeline detectors are designed for demanding food production environments where hygiene and easy cleaning are essential. The product-contact parts can be quickly disassembled for thorough cleaning, while the hygienic design helps minimise areas where product residue or water can collect.
The detector is built in 3 mm 316 stainless steel, with IP68/IP69K versions available for high-pressure washdown. The rigid construction also helps maintain stable detection performance in demanding production environments.
| Sizes | 1.5" to 10". Standard and custom configurations available |
|---|---|
| Construction | 3 mm 316 stainless steel. |
| Ingress protection | IP68 / IP69K versions available for demanding washdown environments |
| Applications | Sausage and meat products, dairy, sauces, emulsions and other pumped or semi-solid products |
| Installation | Installed directly in the product flow, typically after a filler, pump or emulsifier |
| Reject | Automatic valve or piston. Available with or without reject valve |
| Frame | Adjustable height and filling angle. |
| Connections | Available with connection standards for all fillers and pipeline systems, including Handtmann, Vemag, Rex and Risco etc. |
| Options | Reject collection bucket · stainless steel piston for dense products · Teflon piston and product tube for temperatures above 100 °C · test port in the product flow |
| Data and control | USB or Ethernet data access, digital inputs for product change, built-in system monitoring, data logging and integrated relays |
| Interface | 7” Touchscreen control with product programmes, password protection and multilingual operation |
| Food-contact compliance | EC 1935/2004 and EC 2023/2006 |
Applications
Sausage and emulsion
Vacuum fillers, emulsifier output, minced meat. See meat.
Dairy
Milk, cream, curd and processed cheese. See dairy.
Sauces and dressings
Semi-solid liquids, ketchup, dressings, prepared sauces. See liquids and pumped food.
Wet pet food
Paste and loaf product in a closed system. See pet food.